DIY Tube Fender Build 2022 & Up Installation Guide

*READ INSTRUCTIONS THOROUGHLY BEFORE BEGINNING. OTR IS NOT RESPONSIBLE FOR INCORRECT INSTALLATION OR LOCAL LAWS REGARDING AFTERMARKET ACCESSORIES. THE USER IS RESPONSIBLE FOR ALL LIABILITIES ASSOCIATED WITH THE INSTALLATION AND USE OF THIS PRODUCT.

ALWAYS UTILIZE PERSONAL SAFETY EQUIPMENT WHEN YOU ARE WORKING IN THE SHOP.

DISCONNECT BATTERY BEFORE YOU BEGIN.

Remove the grille
Use a yard stick or straight edge and line it up to the wheel curve and mark a line to the top

Mark a straight line from the core support and follow it around the curve

Cut along this line.

Mark 1 ¾” down from the top of the fender

Remove as shown below

Mark the bottom edge of the fender flare and cut off remaining flare

Fit the side plate flush with the top fender, use some temporary zip screws and bolt on
the side of the fender. (You will need to drill ¼” holes using the side and top plates as a
template when you complete the final mounting step.)

Take the top plate and line it up on the edge showed and tack the top plate to the side plate

Attach the tear drop to the top bolt. Leave it loose so you can adjust it with the fender tube

Secure the top plate so you can weld the tube on, you will want to weld it so it its flush
across the top with a straightedge. So instead of having the top plate sit at center you
would want it sitting slightly inbound (green arrow) and can finish the weld where the
purple triangle is.